IP Industrie

1/137 Unless otherwise stated, delivery without content/ accessories. The offers are only valid for commercial customers. All prices excluding VAT. Cutting tools Carbide milling pins Carbide milling pins can machine materials of almost any strength freely by hand. This is made possible by the optimum alignment of the tooth profile, number of teeth, angle of twist, cutting angle and the concentricity. The precise concentricity of the carbide milling pins protects the drive machine, enables jerk-free working and prevents chatter marks. The high shape accuracy of these tools enables the use of robots. The high machining performance leads to outstanding work results in the shortest possible time, which reduces labour costs. The application principle: The harder the material, the finer the toothing. STEEL toothing STAINLESS STEEL toothing 5 toothing 3 PLUS toothing 3 PLUS toothing (as per DIN MX): Materials/areas of application · Universal use, machining of cast iron, steel, stainless steel, nickelbased and titanium alloys · For plastering work · For surface machining · For machining weld seams · For machining hard brazed joints · Recommended cutting speed Vc = Steels up to 1,200 N/mm²: 450–600 m/min Hardened, tempered steels over 1,200 N/mm²: 250–350 m/min Stainless steel: 250–350 m/min Nickel-based and cobalt-based alloys: 250–450 m/min Cast iron: 450–600 m/min Special properties · Universal application · Quiet running · High material removal · No clogging · Comfortable operation, short chips · Achieves flat, smooth surfaces 5 toothing (as per DIN F) Materials/areas of application · For fine machining of cast iron, steel, stainless steel and hightemperature resistant materials, such as nickel- and cobalt-based alloys · For deburring, chamfering · For edge breaking, including with robots · For removing secondary burrs · Recommended cutting speed Vc = Steels up to 1,200 N/mm²: 450–600 m/min Hardened, tempered steels over 1,200 N/mm²: 350–450 m/min Stainless steel: 350–450 m/min Bronze, titanium/titanium alloys, hard aluminium alloys: 350–450 m/min Nickel-based and cobalt-based alloys: 350–600 m/min Special properties · Without chip breaker · The 5 toothing achieves a finer surface than the 3 PLUS toothing STAINLESS STEEL toothing: Materials/areas of application · For machining stainless steel and soft titanium alloys (tensile strength <500 N/mm²) · Cutting out · Smoothing · Deburring · Creating perforations · Surface machining · Machining weld seams · Recommended cutting speed Vc = Stainless steel: 450–600 m/min Titanium/titanium alloys: 250–450 m/min Special properties · Outstanding machining performance and service life thanks to the innovative tooth geometry. · Achieves a high-quality of finish with optimum chip formation. · Prevents temper colours in the material through low heat generation. · The precise concentricity enables jerk-free operation without chatter marks and creates less wear on the tool drive. STEEL toothing: Materials/areas of application · For machining steel and cast steel · Cutting out · Smoothing · Deburring · Creating perforations · Surface machining · Machining weld seams · Recommended cutting speed Vc = 450–750 m/min Special properties · Up to 50 % higher cutting performance when used on steel and cast steel compared to milling pins with conventional cross serration. · Noticeable increase in aggressiveness, large chips and good chip removal thanks to innovative tooth geometry. · Protection of the workpiece with reduced thermal load. · The precise concentricity enables jerk-free operation without chatter marks and creates less wear on the tool drive. Recommended cutting speeds for HM milling pins The chart shows the cutting speeds with diagonal lines. The vertical line, indicating the tool diameter, intersects with the indicated cutting speed (diagonal line). From there, the revolution speed for the milling pin and machine is determined in rpm at the left edge of the horizontal line. Example: HM milling pin, 3 PLUS toothing, diameter 12 mm, coarse cutting of unhardened and non-tempered steels. Cutting speed Vc = 450–600 m/min, revolution speed: 12,000–16,000 rpm Rotation speed n [rpm] Cutting speed Vc [m/min] Tool diameter [mm]

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